Weldall Plant Tour

Weldall Plant Tour

Take an interactive tour of our Large Metal Fabrication and Metal Processing plant located in Waukesha, WI.

 
 
 
 
 
 
 
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Bay 1 Bay 2 Bay 3 Bay 4
Main Plant
Plant 1
Plant 2
FIT & WELD
VALUE ADDED PROCESS PRODUCT
DELIVERY
EQUIPMENT LIST PLANT 3 24 25 26
   

Engineering Review & Scheduling

Engineering Review & Scheduling

Once a client's requirement has been reviewed, quoted and a PO has been placed, the information processing begins.

Materials Intake Inspection & Barcoding

Materials Intake Inspection

All incoming material is inspected for customer specifications and material certifications then bar coded for trace-ability.

Wheelabrator Blasting Machine

Wheelabrator Pass Thru Blasting Machine

Wheelabrator pass through blast machine with an opening that is 14 feet by 18 inches high

Machine Specs

Behringer Band Saw

Behringer Band Saw

Behringer Band Saw with CNC control and auto feed 60 degree cutting

Machine Specs

Kinetic K5000 Cutting & Machining Center

Kinetic K5000 Cutting & Machining Center

Kinetic K5000 cutting and machining center with 2 plasma torches (auto bevel) and 4 oxy fuel

Machine Specs

Kinetic K3000 CNC Cutting System

Kinetic K3000 CNC Cutting System

Kinetic K3000 CNC Cutting System with one plasma torch - 400 amp (HPR400XD) for straight cutting and straight or contour beveling

Machine Specs

Tanaka 6000 Watt CNC Beveling Laser Cutting Machine

Tanaka 6000 Watt CNC Beveling Laser Cutting Machine

Tanaka 6000 Watt CNC Beveling Laser Cutting Machine with bevel on the fly capability and 12 feet x 45 feet table size

Machine Specs

Tanaka 6000 Watt CNC Laser Cutting Machine

Tanaka 6000 Watt CNC Laser Cutting Machine

Tanaka 6000 Watt CNC Laser Cutting Machine with 16.4 feet x 64.4 feet table size

Machine Specs

Whitney 4400 Mac CNC Punch/Plasma System

Whitney 4400 Mac CNC Punch/Plasma System

4400 Max Whitney plate pressing center with Tru cut plasma for stright edges and less slag

Machine Specs

Plate Rolls

Plate Rolls

A variety of plate rolls with various capacities, the largest being a 5/8 inch by 10 foot.

Machine Specs

12 Foot Bed CNC Cincinnati 175 Ton Press Brake

CNC Cincinnati 175 Ton Press Brake

CNC Cincinnati Press Brake with 175 ton capacity and a 12 foot bed.

Machine Specs

14 Foot Bed CNC Cincinnati 350 Ton Press Brake

CNC Cincinnati 350 Ton Press Brake

CNC Cincinnati Press Brake with 350 ton capacity and a 14 foot bed

Machine Specs

30 Foot Bed CNC Pullmax 1375 Ton Press Brake

CNC Pullmax 1375 Ton Press Brake

Pullmax 1375 ton CNC Press Brake with 1375 ton capacity and 30 feet Bed Length

Machine Specs

Gidding & Lewis CNC VTC 1600 Vertical Turning Center

Gidding & Lewis CNC Vertical Turning Center

CNC Giddings and Lewis VTC adjustable rail Vertical Turning Center with 78.75 inch swing and 98.43 inch rail height

Machine Specs

YCM TV158 CNC Vertical Machining Center

YCM TV158 CNC Vertical Machining Cente

YCM TV158 CNC Vertical Machining Center with table size of 34" by 67"

Machine Specs

Soramill CNC 30HP Machining Center

Soramill CNC 30HP Machining Mill

Soramill CNC 30HP Machining Center with Rotational machining head (2 1/2 degree increments)

Machine Specs

Toshiba Machining Center

Toshiba BP-150.R22 boring bar

Toshiba Model BP-150.R22 boring bar with Tosnuc 999 Controller with a working envelope of X=160", Y=120", Z=60" and a Rotary Table size 70.9" X 86.6".

Machine Specs

Large Rotating Multi-Axis Weld Positioner

Rotating Multi-Axis Weld Positioner

Heavy duty manipulator rated for up to 50,000 lbs allows for full rotation of large weldments through dual axes which allows for optimum position for welding.

Machine Specs

Bancroft Positioner & Dual Head Seam Welder

Bancroft Positioner & Dual Head Seam Welde

Suited for Single or Dual Seam welds in lengths to 27' using GMAW or Flux core welding.

Machine Specs

Ransome Positioner & Dual Head Seam Welder

Ransome Positioner & Dual Head Seam Welder

Dedicated to Single or Dual Seam welding requirements up to 45' in length using Submerged Arc welding.

Machine Specs

Worker Positioner & Dual Head Seam Welder

Worker Positioner & Dual Head Seam Welder

Designed for Single or Dual Seam welding of up to 40' length using GMAW or Flux core welding.

Machine Specs

SNK CNC Gantry Mill Machining Center

SNK CNC Gantry Mill Machining Center

SNK CNC Gantry Mill Machining Center with 98" under spindle 161" between uprights 325" of horizontal travel

Machine Specs

Bay 1

Weldall Bay 1
  • 42,000 Square Feet
  • Measuring 80 ft Wide by 525 ft in Length

Overhead Cranes

  • Crane Hook Height: 28 ft
  • 1—20 TON
  • 2—10 TON
  • 2—5 TON GANTRY ON RAIL

Jib Cranes

  • 10—2 TON
  • 3—1 TON

Bay 2

Weldall Bay 2
  • 42,000 Square Feet
  • Measuring 80 ft Wide by 525 ft in Length

Overhead Cranes

  • Crane Hook Height: 28 ft
  • 1—50 TON w/25 TON AUXILIARY
  • 1—20 TON w/10 TON AUXILIARY
  • 2—10 TON

Jib Cranes

  • 28—2 TON
  • 1—1 TON

Bay 3

Weldall Bay 3
  • 28,500 Square Feet
  • Measuring 60 ft Wide by 475 ft in Length

Overhead Cranes

  • Crane Hook Height: 41 ft
  • 1—50 TON w/ 25 TON AUXILIARY
  • 1—20 TON
  • 1—10 TON

Jib Cranes

  • 10—2 TON
  • 1—1 TON
  • 3—HALF TON

Plant 2

Weldall Plant 2

Two Bays

  • Approximately 30,000 Square Feet for Material Receipt and Preparation (60' x 500')
  • Approximately 30,000 Square Feet for Fit-up, Weld, and Final Assembly (80' x 375')

Overhead Cranes

  • Crane Hook Height: 25 ft
  • 1—20 TON
  • 3—10 TON
  • 2—5 TON

Jib Cranes

  • 7—2 TON
  • 7—1 TON

Value Added Process

If a clients' application requires services outside of Weldall's core expertise, we have partnered with local experts to be able to include, but not limited to, the following offerings for your Turnkey solution.

  • Stress Relief
  • Plating
  • Fine grinding and polishing
  • Final Blasting
  • Prime
  • Paint
  • Specialized crating
  • More as required
Assembly Services

Product Delivery

Weldall Product Delivery Service

Weldall currently has trucks capable for local delivery of weldments up to 48,000 lbs and can assist in scheduling shipment per customer directives.

Equipment List

  • Station 1 - Engineering Review and Scheduling
  • Station 2 - Materials Intake Inspection and Barcoding
  • Station 3 - Wheelabrator blasting machine
  • Station 4 - Behringer band saw
  • Station 5 - Kinetic K5000 cutting & machining center
  • Station 6 - Kinetic K3000 CNC Cutting System
  • Station 7 - Tanaka 6000 Watt CNC Laser Cutting Machine
  • Station 8 - Tanaka 6000 Watt CNC Laser Cutting Machine
  • Station 9 - Whitney 4400 Max CNC Punch/Plasma System
  • Station 10 - 10ft x 1/4in Plate Roll
  • Station 11 - 12 foot bed CNC Cincinnati 175 ton press brake
  • Station 12 - 14 foot bed CNC Cincinnati 350 ton press brake
  • Station 13 - 30 foot bed CNC Pullmax 1375 ton press brake
  • Station 14 - Giddings & Lewis CNC VTC 1600 Vertical Turning
  • Station 15 - YCM TV158 CNC Vertical Machining Center
  • Station 16 - Soramill CNC 30HP Machining Center
  • Station 17 - Soramill CNC 40HP Machining Center
  • Station 18 - Large rotating multi-axis weld positioner
  • Station 19 - Bancroft Positioner/Dual Head Seam Welder
  • Station 20 - Ransome Positioner/Dual Head Seam Welder
  • Station 21 - Worker Positioner/Dual Head Seam Welder
  • Station 22 - SNK CNC Gantry Mill Machining Center
Details

Bay 4

Weldall Bay 4
  • 47,500 Square Feet
  • Measuring 100 ft Wide by 475 ft in Length

Overhead Cranes

  • Crane Hook Height: 46 ft
  • 2—100 TON w/ 75 TON AUXILIARY
  • 1—20 TON
  • 2—20 TON GANTRY ON RAIL
  • 6—10 TON GANTRY ON RAIL

Jib Cranes

  • 6—2 TON

Robotic Beveling Cell

Robotic Beveling Cell

IRB-2600 robot with servo track fitted for Oxy/Fuel or Plasma for beveling. Maximum envelope of robot operation:

  • X = 187.8 Inches
  • Y = 94.5 Inches
  • Thickness < 10 Inches
  • Beveling up to 70 degrees

Plant 3

Approximately 24,000 square feet for material receipt, preparation, fit-up weld and final assembly (40' x 600')

Overhead Cranes

  • Crane Hook Height: 25 feet
  • 1-15 TON
  • 2-5 TON

Kinetic K3000 CNC Cutting Machine

Robotic Beveling Cell

Kinetic K3000 240A plasma/oxyfuel with 10' x 40' table and a 6 head CNC machining turret

Behringer Band Saw

Robotic Beveling Cell

Behringer Semiautomatic miter cutting horizontal band saw with 20" x 12" capacity

Prodevco PCR42

Advanced Robotic Plasma Steel Cutting Center

Fuses 7 axis robotics and 3D vision systems for best combination of speed, precision and full 4-face operation for cutting structural steel. Uses CAD Drawings to generate the robotic cutter's trajectories. Cuts copes, notches, holes and weld preps; splits beams; scribes and marks all 4 faces of H beams, channels, angles, HSS and plates.

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